Sheet-metal fabrication and precision parts · Chennai, India Call +91 89399 11888admin@essarindustries.in
Shims and precision packing

Precision shims, made to your drawing

U-shim kits, shim rings, packing and levelling shims, laminated peelable shims and wedges for aerospace, defence, drones, construction, lifts and industrial machinery. Stainless steel, brass and steel, from 0.05 mm foil to 6 mm plate.

0.05 to 6 mmSS304, SS316, brass, steelKits and custom shapes
Stainless shim rings
What is a shim?

A thin, accurate spacer that sets a gap.

A shim sets a gap, aligns a machine or levels a structure. Place one under a motor foot and the shaft lines up with the pump. Place a stack under a steel column and it stands plumb before the grout goes in. Place a ring behind a bearing and the shaft runs with the right end-float.

Shims are made in thin gauges from foil to plate, in materials that suit the load and the environment. We make them in kits of gauges, or cut to your outline from a drawing.

Choose by need

Which shim for which job?

Start with what you need to do, and go to the shim type that does it.

You need to…Use
Align a motor, pump or gearboxU-shim kits
Set bearing end-float or preloadShim rings
Level a steel column, machine base or skidPacking and levelling shims
Fine-tune tooling, dies or fixturesLaminated peelable shims
Set a height smoothlyTapered wedge pairs
Cut your own shapes, or send a drawingShim sheet and custom shapes
Materials, gauges and how they are cut

Specifications at a glance.

Standard materials and gauges. Anything else is made to your drawing.

Gauges

GaugeHow it is cut
0.05 mmPhoto-etched
0.1 to 0.75 mmLaser-cut
0.8 to 6 mmShear and turret punch

Standard kit gauges: 0.05, 0.1, 0.15, 0.2, 0.25, 0.3, 0.5, 0.75, 0.8, 1.0, 1.2, 1.5, 2.0, 2.5, 3.0, 4.0, 5.0 and 6.0 mm.

Materials

MaterialBest forProducts
Stainless steel 304General purpose; strong and corrosion resistantU-shims, rings, laminated shims, sheet
Stainless steel 316Marine, coastal and chemical plantsU-shim kits, rings
Brass 70/30 (CuZn30)Soft and non-magnetic; electrical machines, instrumentsU-shim kits
Mild steelHeavy packing under base plates and machinesPacking shims, wedges, spacer plates
Cold-rolled steel, zinc platedFoot shim plates; plating adds 5 to 8 micrometresMachine-foot shim plates
Galvanised (GI) sheetSolar structures and outdoor levellingLevelling shims
How we make shims

Cut from certified stock, marked and checked.

A shim is only as good as its thickness, so the thickness is controlled from the stock to the pack.

01

Specify

You give the type, material, gauge, size or outline and quantity.

02

Certified stock

We cut from shim stock whose thickness is certified, in the material you choose.

03

Cut and finish

Photo-etched, laser-cut or punched, then deburred and flattened, edges broken.

04

Check and mark

Thickness is checked with a micrometre and marked on every shim, then packed in kits.

FAQ

Shim questions

What is the thinnest shim you make?

0.05 mm. Gauges from 0.1 to 0.75 mm are laser-cut, and 0.05 mm is photo-etched. Gauges from 0.8 mm up to 6 mm are cut on our shear and turret punch.

What tolerance can you hold on thickness?

The thickness of a shim comes from the shim stock it is cut from. We use certified shim stock, mark the gauge on every shim and check it with a micrometre. If you need a particular tolerance, put it on the drawing and we confirm before quoting.

Do you make shims to DIN 988?

Our shim rings follow the published DIN 988 size tables. Tell us the standard and size and we confirm. Any other ring is cut to your drawing.

Can you make a custom shape from a drawing?

Yes. Send a DXF, DWG, STEP or PDF drawing, or a sample, with the material, gauge, tolerance and quantity. We quote from a single piece to batches.

Which materials do you use?

Stainless steel 304 and 316, brass 70/30, mild steel, cold-rolled steel (zinc plated) and galvanised sheet. Other materials on request.

Do you supply certificates?

A material certificate for the shim stock is available on request. Other documents are agreed with you for each order.

Do you make shims for aerospace, defence and drones?

Yes: to your drawing and material, in prototype and batch quantities. Programme approvals are set by your programme; we tell you plainly what we can meet.

How do I order?

Use the quote form, call or email with the type, material, gauge, size or outline, and quantity. We reply with a quotation.

Send your shim drawing or list

Tell us the type, material, gauge, size or outline, and quantity. We reply with a clear quotation, and a sample if you want one.

CallRequest a quote