Sheet-metal fabrication and precision parts · Chennai, India Call +91 89399 11888admin@essarindustries.in
Quality and documents

Define quality. Then measure it.

We agree the acceptance requirements with you before manufacture, check against them as we make, and keep the records you ask for.

How we control quality

Four checks between your drawing and your delivery.

01

Drawing review

We check dimensions, tolerances, material, finish and fitted parts, and raise questions before an order.

02

Inspection plan

Critical dimensions, finish criteria and functional checks are agreed for the order.

03

First-article approval

You approve a first article before repeat lots, and later lots follow the approved sample.

04

Records

Inspection records, a material certificate and other documents are agreed with the order.

Shims: thickness you can trust

A shim is only as good as its thickness. We cut shims from shim stock whose thickness is certified, check the thickness with a micrometre and mark the gauge on every shim. A material certificate for the stock is available on request. See precision shims.

Finish checks

For painted and powder-coated parts we agree the coating checks with you, such as coating thickness, adhesion by cross-hatch, and salt-spray exposure, and the acceptance limits for each.

Design targets, not guarantees

Protection ratings (IP), design loads and similar figures on our product pages are design targets for the reference design. They are confirmed by test on the first article of each order, and the test is agreed with you. Where a standard applies, tell us which, and we confirm what we can meet before quoting.

FAQ

Quality questions

Which certificates do you hold?

Quality-system and product certificates differ by order. Ask us before you order which ones apply, and we answer plainly.

Can you supply a material certificate?

A material certificate for the sheet, tube or shim stock is available on request.

What is a first article?

The first piece or lot of a new product, made to the drawing and checked against the inspection plan. You approve it, and later lots follow it.

Are the product ratings guaranteed?

Ingress-protection ratings, loads and similar figures on the product pages are design targets. They are confirmed by test on the first article for each order, and the test is agreed with you.

Tell us what you need to see

Send the inspection and documentation requirements with your drawing.

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