Sheet-metal fabrication and precision parts · Chennai, India Call +91 89399 11888admin@essarindustries.in
Industry

Solar structures, battery racks and enclosures, made to order

Solar panel mounting structures and ballast trays, battery racks, EV charger housings and bollards, solar junction and DC distribution boxes, pedestals, cable trays and clamps.

38 productsMade to your drawingChennai, India
Renewable energy: Solar Panel Mounting Structures

Hardware for renewable projects

Renewable projects need many hundreds of small and large metal parts: fixed-tilt tables and rooftop kits for panels, racks for batteries, enclosures for inverters and DC combiner boxes, pedestals for chargers, trays for cable and clamps for rails. We make them to your drawing in galvanised and pre-galvanised steel, stainless steel and aluminium.

What we make

Products for renewable energy.

Every product is made to order, in the size, material and finish you specify.

  • Solar panel mounting structures, fixed-tilt tables and rooftop kits
  • Rooftop ballast trays for no-penetration mounts
  • Battery racks and wall-mounted battery racks
  • EV charger enclosures, pedestals and protection bollards
  • Solar junction boxes, DCDB boxes and meter enclosures
  • Cable trays, clamps and ground-mount base plates
The range

Choose a product, or send a drawing.

Add any product to your enquiry list and we quote them together. Anything not listed is made to your drawing.

Steel structures (tables, supports, racks)

11 products

Solar Array Supports

Ground-mounted structures for commercial installations. Made to order in GI/HDG steel, to your drawing.

Details

Rooftop Structure Kits

A knock-down residential rooftop kit: one row of two modules at 10 degrees on light C-section rafters, drilled and numbered so a two-person crew can assemble it with bolts.

Details

Battery Racks

Steel angle uprights with RHS shelf beams for 12 VRLA batteries of about 45 kg each (180 kg per tier; 540 kg per rack; the frame is designed for 1000 kg+).

Details

More in this group: 3-Tier Battery Rack with Spill Trays and Seismic Bracing · Wall-Mounted Battery Rack for 48 V Lithium Modules · Solar Water-Heater Stand

Boxes, cabinets and enclosures

13 products

DCDB Enclosures

The box that houses DC fuses, breakers and surge protection at the array. Made to order in GI 1.5 mm / SS304, to your drawing.

Details

Array Junction Boxes

A 300 × 400 × 150 box at the array where several string cables meet: fuses and terminal blocks for 1,000/1,500 V DC, with a monitoring option.

Details

Power Meter Enclosures

A tamper-proof meter box for net or gross metering: a sealed hasp, a viewing window and a separate gland plate; the utility fixes the size and the seal points.

Details

Solar Junction Boxes

Connection points for solar panel circuits with diodes. Made to order in GI/SS 1.2 mm, to your drawing.

Details

ACDB Enclosures

An AC distribution box on the inverter output, up to 100 kW: MCB / MCCB / RCCB on rails, a busbar and a metering gland plate.

Details

Combiner Boxes

A 600 × 700 × 250 combiner for 4-32 strings: fuse holders per string, a DC busbar, a surge protector and a main isolator, behind a hooded door.

Details

Solar Street Light Enclosures

A pole-top box for the controller and battery of a solar street light in 2 mm aluminium sheet with a gasketed lid, pole-band slots and a tamper screw.

Details

Protection Relay Boxes

A relay box for the grid-protection relay of a solar plant (voltage, frequency and anti-islanding functions); 2 mm sheet for handling and a window for the relay display.

Details

More in this group: Solar Pump Controller / VFD Box · Net-Metering Box (ACDB + Meter Compartment) · DCDB with DC Isolator · Inverter Enclosures · Miniature Power Cabinets

Floor-standing pedestals and cabinets

4 products

Rails, trays and long profiles

4 products

Module Mount Rails

Extruded aluminium profiles for solar panel installation. Made to order in Al extrusion 6005-T5 or GI 2 mm omega, to your drawing.

Details

Clamps and small parts

6 products

Module Clamps

Metal fasteners for securing solar panels to rails. Made to order in SS304 4 mm / Al 6005 extrusion, to your drawing.

Details

Ground-Mount Base Plates and Anchor-Bolt Cages

The base plate for a post or pole foundation: 6 mm shown (plates of 10-16 mm are plasma-cut outside). The anchor-bolt cage is welded to a template ring so the bolt pattern stays within ±1 mm when concreted.

Details
FAQ

Renewable energy: questions

Can you size a structure for my site?

We fabricate to your structural drawing. The wind and load design belongs to your structural engineer; give us the sections, the plate sizes and the coating.

Do you make battery racks for lithium modules?

Yes: open, wall-mounted and three-tier racks with spill trays and bracing, sized to your battery modules.

Send your drawing or your list

Tell us what you need for renewable energy: the product, the size, the material and how many. We reply with a clear quotation.

CallRequest a quote